Step-by-Step Commissioning
Pre-Commissioning Checks
Verify installation quality (mechanical and electrical).
Ensure initial configuration is complete.
Power-Up Test
Confirm all LEDs indicate normal operation.
Check for error codes on the Config Tool.
Functional Tests
Activate inputs and verify corresponding outputs.
Test communication with connected PLC or SCADA system.
Load Test
Simulate operational loads to confirm stable performance.
Safety Systems Verification
Test emergency stop signals and safety interlocks.
Final Configuration Validation
Verify all settings and operational parameters are correct.
Commissioning Checklist (To Be Filled by Technician)
Item | Status (Pass/Fail) | Comments | Technician Initials | Date |
|---|---|---|---|---|
Mechanical Installation Check | ||||
Electrical Wiring Verification | ||||
Power-On Status LEDs | ||||
Firmware Version Verified | ||||
Network Settings Configured | ||||
I/O Configuration Verified | ||||
Communication Protocols Tested | ||||
Functional Input/Output Test | ||||
Load Test Performed | ||||
Safety System Checks | ||||
Final Validation Completed |
Tip: Keep the completed checklist as part of the installation documentation for audit and support purposes.